Prior to the introduction of precision manufacturing, machining processes often involved strenuous human labor deployment fraught with error and material wastage. CNC machines have gradually become a standard within most industries as manufacturers search for ways to automate and increase the reliability of their technologies.
What Is CNC Machining?
CNC machining is a process that enables the creation of complex solid shapes from raw materials, such as metal. CNC stands for Computer Numerical Control, which refers to the fact that this type of machining uses computer-generated instructions in order to control the operation and motion of specialized cutting tools used in these processes. The CNC machine cuts away excess material until it reaches a desired shape or form.
CNC machining specialists utilize precision machine tools with computerized controls to create custom-shaped designs. CNC mills can cut in 3 dimensions. The code written determines all functions, including spindle spin, the direction of the head movement, RPMs, and injection of cooling fluids.
Here are seven advantages of picking CNC machining over the conventional manufacturing processes.
1. Increased Productivity
CNC machining specialists utilize computerized tooling to achieve rapid prototyping and component production. Once the design parameters and specifications are fed to the code, the machine shop can continuously produce the components even during out-of-hours schedules. You can increase your output rate and productivity for your firm.
2. Precision Components
CNC machining uses high-precision machines that can achieve accuracy levels of 1/1000th of an inch. The precision can help eliminate human errors, common in conventional manual tooling. Quality control measures put in place by CNC machining specialists can ensure that the parts produced to match the standards acceptable for your industry.
3. Cost Saving
CNC machines make up for the high initial costs through high turnover rates. Efficiency, specialization, and precision make up for a better bottom line for your business. The fewer labor hours may also contribute to better cost savings as you require a smaller number of CNC machining specialists to operate the drills or lathes. You may enjoy a competitive advantage that sets up your business for success.
4. Improved Safety
CNC machining specialists operate the tools from a distance, protecting your staff. The machines are often in an enclosed space or with a guard that guarantees safety to the operator.
5. Consistent Product Quality
The accuracy of the CNC machining tools may also improve product consistency. You only need to feed the product dimensions and specifications to the computer code. You can provide your clients with uniform and faultless products that meet the set standards within a specific industry.
6. Versatility
CNC machines can operate in a variety of environments, allowing for accurate component production in a variety of industries. The applications may range from the medical field, manufacturing process, IoT, automotive, aerospace, and many more industries. You can also mold a variety of materials, including metals, fiberglass, plastics, wood, and carbon composites.
7. Reduced Setup Changeover Time
CNC machining specialists can reprogram the code to fit in new specifications for a novel product in a lesser time. This makes CNC machines excellent for short or long production runs. You can consistently update the programing code to fit new design changes to your prototype without significant modifications necessary for the machine.
CNC machining has significantly revolutionized manufacturing processes. Are you searching for CNC machining specialists or for a full service CNC machining facility for your new prototype? Dexter Design and Development is a minority-owned machine shop with advanced state-of-the-art lathes and milling tools that can deliver high-quality components for your next project.
